HP-24 Project

Update 18 April 2008: Gooey on the inside

Brad's been getting more done on the forward fuselage internals.

The instrument pod plug on the half-shell, with one mold finished and all ready to make the opposite mold.

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The plug for the lower support of the forward roll bellcrank. The upper end is supported by the knee deck.

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The plug for bulkhead 3, which Brad is re-tooling for resin infusion molding.

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The instrument pod plug slathered with BJB 1611 tooling coat.

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The bellcrank lower support positioned in the fuselage. Brad is molding it in the fuselage in order to capture the surrounding contours for the bonding flanges.

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The resin-infusion-ready bulkhead 3 mold.

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The completed instrument pod mold.

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These Garolite disks, with NAS680-style anchor nuts, are the lap belt anchors. They get bonded solidly into the cockpit side rails, and the side rails get bonded solidly into the fuselage. Eventually we'll use a UIAA 105 type dummy to pull-test the safety harness system to 12g or so.

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Bellcrank platform with tooling coat.

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And laminated to make the mold.

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Homebuilt aviation is not for folks who don't try things at home.

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page updated 18 April 2008 all text and graphics copyright (c) 2008 HP Aircraft, LLC